This service manual provides specific, detailed instructions for performing everything from basic maintenance and troubleshooting to a complete overhaul of the Suzuki DL650 V-Strom Series motorcycle. Do-it-yourselfers will find this service and repair manual more comprehensive than the factory manual, making it an indispensable part of your tool box.
2004-2009 SUZUKI DL650K4 thru DL650K9
2007-2011 DL650AK7 thru DL650AL1
Contents: This Suzuki DL650 V-Strom4 Manual is 416 pages.
QUICK REFERENCE DATA
Chapter One / General Information: Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications Specs
Chapter Two / Troubleshooting: Starting the engine / Engine spark test / Engine performance / Electrical testing / Starting system / Engine noise / Motorcycle noise / Engine lubrication / Engine leak down test / Clutch / Gearshift linkage and transmission / Brakes / Disc brake troubleshooting / Specifications Specs
Chapter Three / Lubrication, Maintenance and Tune-up: Periodic inspection / Tune-up / Air filter / Engine oil and filter / Idle speed adjustment / Spark plugs / Compression test / Ignition timing inspection / Brake system / Clutch / Fuel hose inspection / Emission control system / Throttle cables / Choke cable / Tires and wheels / Valve clearance / Lights and horn inspection / Sidesstand switch and ignition cut-off system / Steering head bearing inspection / Front suspension inspection / Front fork oil change / Rear suspension inspection / Drive chain / Speedometer cable / Muffler / Fasteners / Specifications Specs
Chapter Four / Engine Top End: Exhaust system / Cylinder head cover / Rocker arm assemblies / Camshaft / Cylinder head / Valves / Cam chain tensioner / Cylinder / Piston, piston pin and piston rings / Specifications Specs
Chapter Five / Engine Lower End: Left crankcase cover / Starter idler gear and torque limiter / Flywheel alternator rotor and starter clutch / Right crankcase cover / Camshaft chain / Oil pump / Primary drive gear / Crankshaft ring nut / Crankcase / Countershaft seal / Crankcase bearings / Balancer assembly / Oil screen / Oil jet / Crankshaft / Break-in / Specifications Specs